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How to Insulate a Wall

man insulating a wall
Adding 69.5mm of Kingspan Kooltherm K14 insulated plasterboard to a 215mm solid brick wall will result in a U value of just 0.25W/m²k (Image credit: Kingspan)

Insulating walls is an important part of achieving a thermally efficient home,  where heat loss is kept to a minimum – airtightness is the other key measure. Along with insulating the roof and floors, insulating external walls can dramatically reduce the amount of heat lost from the house.

The amount of heat a building loses is measured in a couple of ways, including the U value which measures heat loss from a building (the lower the value, the better). With the release of the 2014 Building Regulations all the elements in the fabric envelope – the roof, walls and floor – need to have virtually the same U value. The maximum U value for walls is 0.3, although in reality you would want to beat that — perhaps down to 0.15.

(MORE: What is the Green Homes Grant?)

Insulation Types Explained

Rigid polyurethane (PUR), polyisocyanurate (PIR) or phenolic foam. All of these insulation foams offer similar levels of insulation, with a thermal conductivity of around 0.021 to 0.023W/mK. PIR and phenolic foam have largely taken over from PUR. All are suitable for insulating walls.

Polystyrene is either expanded (EPS) or extruded (XPS).

  • EPS has largely been superseded by phenolic and PIR. It is also available as loose grey or white beads for blowing into cavity walls. The grey beads have graphite added which reduces the K value (a measure of the material’s thermal conductivity, the lower the better) from 0.034 to 0.031, and is more expensive.
  • XPS  This is similar to EPS but with a much tighter, stronger closed cell structure, improving its K value to 0.027. This structure gives it much better compressive strength and water resistance. There are question marks over its environmental credentials due to the levels of energy needed to make it. It is typically used for flat roofs and floors.

A Celotex PIR board

A Celotex PIR board. PIR (rigid foam) has become the mainstream choice in recent years (Image credit: Celotex)

Semi Rigid 

These include mineral or natural wools, hemp and wood fibre with resin bonding, polyester or other fibres that give a degree of stiffness. Thermal conductivity is generally 0.038 to 0.042W/mK.

  • Mineral wool includes both mineral wool and glass wool. These are longstanding products, familiar to us all. Mineral wool is a slightly better insulator than glass wool and slightly more expensive; both types can be used for walls with proper installation.
  • Wood fibre This is available as wool-like rolls, semi-rigid boards or rigid boards. It is suitable for use as wall insulation.

Any of the rigid or semi-rigid insulators install well in what is a vertical application (the wall).

Flexible

Same as semi rigid but without the stiffening and with the same thermal conductivity. Examples of flexible insulation include sheep’s wool, straw, cotton (often recycled clothing) and quilt materials.

Rigid and flexible insulations need treating in different ways: rigid will stand up on its own, but flexible needs support to prevent it from sagging. Wool or quilt materials can be used but they’re more difficult to install well on a wall than a floor or roof, and some sagging is almost inevitable.

The thermal conductivity figure shows that almost twice as much flexible insulation will be needed to achieve the same U value. For example, a ‘standard’ cavity wall needs 70mm of PUR to achieve the Building Regulation’s maximum U value of 0.30, whereas mineral wool needs 120mm.

Insulation Options for a New Build

A U value better than the Building Regulations minimum will be needed to meet the new demands of a SAP assessment. A U value of 0.20W/m²K or better is required and that means either 110mm rigid insulation or 170mm of mineral wool (or other natural wool).

Using rigid insulation will result in only a 10mm reduction in overall wall thickness, as mineral wool can be used to fill the cavity, whereas a 50mm cavity is still needed with the rigid boards. With structural insulated panels (SIPs) and timber frame, the inner leaf of the wall replaces the block skin and is virtually all insulation. This means that the same U value can be achieved with less wall thickness.

Kingspan Kooltherm K8 Cavity Board

100mm Kingspan Kooltherm K8 cavity board will achieve a recommended U value of 0.16W/m²K in a traditional brick and medium-density block construction (Image credit: Kingspan)

Insulation Options for Renovators

The same figures for thermal conductivity and U values apply to renovation projects as new build. In some circumstances the Building Regulations also require the same standard as for new build. The difficulty is that the walls are already up and less easy to insulate.

Insulating the External Surface

External insulation will need some form of external cladding – typically render or timber – over the insulation itself. This acts as weatherproofing and prevents any moisture penetration. The options are limited to rigid foams or wood fibre, which are usually mechanically fixed to the wall, although some can be glued.

Illustration showing typical Celotex PIR solid wall (external) insulation build-up

Illustration showing typical Celotex PIR solid wall (external) insulation build-up, including 100mm-thick SW3000 board. Expect to pay £4.50–5/m² excl VAT (Image credit: Celotex)

The insulating effect is broadly the same as internal insulation, although external insulation has two further benefits:

  • It is more continuous, covers a larger area and helps overcome cold bridges
  • It wraps the wall and allows the mass of the wall to act as a thermal store. That in turn helps to take the peaks and troughs out of the heating cycle.

Both reduce the heat demands, but external insulation tends to be more expensive than internal insulation.

Kingspan OPTIM-R external wall system

Vacuum insulation panels can allow problem areas to be insulated. For example, a 40mm board (ie. the Kingspan OPTIM-R external wall system, shown) behind 10mm thick render on a render carrier board, will achieve a U value of 0.25W/m²K on a 215mm solid brick wall (Image credit: Kingspan)

Insulating the Internal Surface

Insulation can be applied directly to the wall or in a new – typically timber stud – wall set off from the existing wall. Which one is best will depend on the condition of the existing wall, if it is a solid or cavity wall, and if there is any moisture penetration.

Kingspan and Celotex both offer products that have a moisture barrier that can be applied directly to the wall. Natural insulation can also be applied this way as they allow any moisture to be wicked away. Otherwise, leaving a gap between the wall and insulation ensures that there will be no damp penetration.

Celotex’s internal insulation solution for solid walls

Celotex’s internal insulation solution for solid walls, offering dot and dab application and thicknesses between 25–60mm (before dry-lining). The GS5000 product is an insulation board and plasterboard in one (Image credit: Celotex)

A 225mm solid brick wall will have a U value of around 1.7W/m²K and a 400mm stone wall about 1.4. Adding 50mm of rigid insulation will reduce the U value to around 0.4, while 50mm of mineral wool or natural insulation will reduce it to 0.5.

Cavity Wall Insulation

Installing cavity wall insulation can reduce U values in walls previously without insulation from 1.5 down to 0.5 and below. That is a good thing, but installing it demands careful planning and application.

Horror stories around cavity wall insulation abound, with some justification. There is no secret about it — some cavities are just not suitable for insulating (for example, if the brickwork is in poor condition). A clean cavity – one free from mortar dollops on cavity ties and from mortar or other debris in the bottom of the cavity – is good to insulate, but a messy cavity isn’t.

The trick is finding out which one you have. The only way is a visual inspection (typically using a small camera) which should be carried out by a competent insulation installer.

Jablite’s EPS Dynamic cavity wall insulation panels

The unique shape of Jablite’s EPS Dynamic cavity wall insulation panels controls the passage of warm air movement from inside the house and minimises heat loss, working best in collaboration with a (mechanical ventilation heat recovery) MVHR system (Image credit: Jablite)
Quick Note

Under the ECO (Energy Companies Obligation) scheme any homeowner can now ask whether they are entitled to a free install of cavity wall insulation (it’s no longer income-tested)

There are stories about north- or west-facing walls being unsuitable for cavity wall insulation due to the driving weather conditions those elevations are prone to. However severe the weather, it is unlikely to penetrate beyond the outer brick leaf, so what happens in the cavity will not be affected by the weather.

However, Building Regulations Part C (5.15) does still refer to a map of the UK (below), published as part of the Regulations, that shows the country according to risk of driving rain, and effectively prohibits full-fill cavity insulation in these areas (for new builds). It’s worth at least raising this with the insulation supplier.

Map from Building Regulations Part C

Building Regulations Part C (5.15) does still refer to a map of the UK, published as part of the Regulations, that shows the country according to risk of driving rain, and effectively prohibits full-fill cavity insulation in these areas (for new builds) (Image credit: HM Government)

Some older buildings may be exceptions but generally insulating a wall is a given and the only questions are how much and what with? And whatever the decision, insulating the walls will have a dramatic and noticeable impact on energy consumption and comfort.

Insulating Reveals

The key to good insulation is continuous insulation, and that means insulating window and door reveals, too. Leave those uninsulated and around half the effect of the wall insulation will be lost.

But installing 50mm of insulation (plus plasterboard or other finishing material) to a window or door reveal is generally not practical. There are very thin materials, like Proctor Spacetherm, that will do the job. They tend to be very expensive but very effective and useful for these small areas.

Price Guide

Prices will vary with the type of insulation, manufacturer, supplier and quantity. The main priority is deciding on the right type of insulation for the job, and then finding it at the best possible price. There really are no quality issues and, on a like-for-like basis, one manufacturer’s products are pretty much the same as another’s.

Prices range from roughly £4-13/m² (wall space). For rough budgeting purposes, expect to pay £5-7,000 for internal wall insulation, and £6,000-10,000 for external wall insulation. Visit just-insulation.co.uk for a good online price list.